Over the years Shailesh DG Set Spares has created world-class capacities and capabilities. We have world class infrastructure with highly mechanized and versatile foundries, state-of-the-art machine shop with large scale process capability and sophisticated testing lab to produce high quality precision components.
Casting and Forging
Shailesh DG Set Spares has two foundries, a casting foundry and a forging foundry, for castings and forgings, both of which are equipped with the most up-to-date, fully automated and numerically controlled facilities and equipment.
- Well equipped wax pattern shop with fully automatic and semi-automatic wax injection presses.
- Humidity controlled shell room with modern equipment for building strong shells
- Melting shop for high frequency induction melting furnaces of 300 Kg. capacity, and aluminium melting & holding Furnaces.
- Fettling shop with pencil hand grinders to heavy swing frame grinders
- Heat treatment facility with a battery of atmosphere controlled furnaces, muffle furnaces, forced air circulated tempering furnaces and induction hardening machines for a variety of heat treatment operations
- Closed & open die forging facilities
- Furnaces with automatic temperature controllers
- Induction billet heater
- Mechanical & hydraulic power press - fully automated press lines ranging from 1600 MT to 16000 MT.
- Pneumatic drop hammers and upsetters
Heat Treatment Facilities
- Equipped with 90KW electric heated bell type furnaces.
- 3 Ton per hour continuous quench and temper automated line with polymer and water quenchant.
- Electrically heated solution annealing and ageing furnace for Aluminium heat treatment.
- Pit Type furnace with vertical loading facility with controlled atmosphere.
- Nitriding furnace for die heat treatment.
- Automatic band saw machine
- Hacksaw machine.
- Shearing Machine.
Tool & Die Manufacturing
- CAD/CAM Facilities
- Latest tooling technology with high precision CNC, EDM, wire cut and high speed machines
- Shot Blasting
- Magnetic Particle Inspection
- Finishing Shot Peening
- Painting / Rust preventive process
- Next generation CNC turning centers and high speed milling machines from renowned companies
- Latest VMC centers
- A range of horizontal lathe machines
- Drilling machines
- Centerless grinding machines
- Special purpose machines
These facilities are well supported by our well-equipped Quality Control Center that further takes manufacturing standards to levels of excellence.