Manufacturing Facilities

Over the years Shailesh DG Set Spares has created world-class capacities and capabilities. We have world class infrastructure with highly mechanized and versatile foundries, state-of-the-art machine shop with large scale process capability and sophisticated testing lab to produce high quality precision components.

Casting and Forging

Shailesh DG Set Spares has two foundries, a casting foundry and a forging foundry, for castings and forgings, both of which are equipped with the most up-to-date, fully automated and numerically controlled facilities and equipment.

Casting Facilities

  • Well equipped wax pattern shop with fully automatic and semi-automatic wax injection presses.
  • Humidity controlled shell room with modern equipment for building strong shells
  • Melting shop for high frequency induction melting furnaces of 300 Kg. capacity, and aluminium melting & holding Furnaces.
  • Fettling shop with pencil hand grinders to heavy swing frame grinders
  • Heat treatment facility with a battery of atmosphere controlled furnaces, muffle furnaces, forced air circulated tempering furnaces and induction hardening machines for a variety of heat treatment operations

Forging Facilities

  • Closed & open die forging facilities
  • Furnaces with automatic temperature controllers
  • Induction billet heater
  • Mechanical & hydraulic power press - fully automated press lines ranging from 1600 MT to 16000 MT.
  • Pneumatic drop hammers and upsetters

Heat Treatment Facilities

  • Equipped with 90KW electric heated bell type furnaces.
  • 3 Ton per hour continuous quench and temper automated line with polymer and water quenchant.
  • Electrically heated solution annealing and ageing furnace for Aluminium heat treatment.
  • Pit Type furnace with vertical loading facility with controlled atmosphere.
  • Nitriding furnace for die heat treatment.

Cutting Shop

  • Automatic band saw machine
  • Hacksaw machine.
  • Shearing Machine.

Tool & Die Manufacturing

  • CAD/CAM Facilities
  • Latest tooling technology with high precision CNC, EDM, wire cut and high speed machines

Processing Facilities

  • Shot Blasting
  • Straightening
  • Magnetic Particle Inspection
  • Coining
  • Finishing Shot Peening
  • Painting / Rust preventive process

Machining Facilities

  • Next generation CNC turning centers and high speed milling machines from renowned companies
  • Latest VMC centers
  • A range of horizontal lathe machines
  • Drilling machines
  • Centerless grinding machines
  • Special purpose machines

These facilities are well supported by our well-equipped Quality Control Center that further takes manufacturing standards to levels of excellence.